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Compliance · 8 min read

How to read a wash record

Chemistry, concentration, temperature, dwell and operator. What each line tells you, and which omission should worry you.

May 26, 2025 · Ibrahim Danso · ToteOrbit, Indianapolis

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It goes straight to the bench that wrote it. We answer operator questions whether or not there is an order attached.

US or Canada only — 10 digits, e.g. (317) 204-0100
US ZIP like 46226, or Canadian postal code like M5V 2T6
Whole units, 1 to 100,000

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A wash record is a short document and almost nobody reads it properly. Here is what each line means, what a good one looks like, and which omission should make you ask another question.

What it is

A per-batch record of how a container was cleaned: the chemistry, its concentration, the temperature, the dwell time, the rinse regime, the date and the operator. It travels with the unit and it is the document your auditor will ask for when they want to know whether “cleaned” means anything.

Line by line

Cargo class

Not the specific product — the class we assigned it for cleaning purposes. Water-based ag-chem, detergents and surfactants, food syrups and oils, latex and adhesives, cured resin. The class determines the dwell time, so it is the line that drives everything below it.

Chemistry and concentration

For a standard industrial cycle this is sodium hydroxide at a stated concentration. For a food programme cycle it will name agents listed under 21 CFR 178.1010. If a record says “detergent” with no further detail, that is not a record, it is a note.

Temperature

Our caustic stage runs between 130 and 150 °F, held in a jacketed tank. Temperature matters because dwell time and temperature trade against each other — a cooler bath needs longer. A record with a dwell time and no temperature is only half the information.

Dwell time

Four minutes for water-based ag-chem, six for food syrups and oils, eight for detergents, twelve for latex and adhesives, fourteen plus rework for cured resin. If you see a fourteen-minute dwell on a unit, it had something difficult in it, and that is useful context.

Rinse regime

Ours is two passes: reclaimed water first, fresh-water polish second. The relevant question for any supplier is whether the final surface the cargo touches has seen clean water. A single-pass reclaimed rinse does not meet that.

Dry stage

Air knife plus dwell, eight minutes in summer and twenty in winter. Residual moisture in a sealed HDPE bottle is how mould and odour start, and it is the most common fault in units washed by people in a hurry.

Operator and date

A named human and a date. This is the accountability line, and it is the one that makes the rest of the document credible.

Three omissions that should prompt a question

  1. No prior cargo class. If the supplier cannot say what class the unit was cleaned for, they did not select a cycle — they ran a default. Ask what was in it.
  2. No temperature. Dwell time without temperature is unverifiable. Two identical dwell times at different temperatures are different cleans.
  3. No operator. Anonymous records are records nobody is accountable for. It is a small thing and it tells you a lot about how the operation is run.

What a wash record does not tell you

It does not make a container food grade. That requires all three conditions — documented food-only prior cargo, listed wash chemistry and a seal applied at the dry stage — and the wash record only evidences the second. A beautifully detailed wash record on a unit that previously held a surfactant is still not a food container.

It also does not tell you about condition. That is the grade card, which is a separate document covering nineteen inspection points. The two travel together and they answer different questions.

Keeping them

We retain wash records for seven years and we will reissue a copy for any unit we can identify. If you are in a regulated industry, file them with the delivery paperwork rather than discarding them — the one you will be asked for is always the one you threw away.

The full list of what ships with every order is on the certifications page.

A real record, annotated

Here is a typical line from our log, with what each field is for:

Example wash record, single unit, industrial cycle.
FieldValueWhat it is for
Unit IDTO-2026-04118Ties the record to the physical container
Cargo classClass 2 — detergents / surfactantsDrives dwell time and chemistry
Prior cargoNon-ionic surfactant blend, 18%Carried forward from the declaration
ChemistryNaOH solutionWhat was used
ConcentrationAs per batch log 2026-04-118Traceable to the batch record
Temperature141 °FHalf of the clean; useless without dwell
Dwell8 minThe other half
AgitationYes, 3 min rotating headConfirms corners and dome were reached
Rinse2 pass — reclaimed + fresh polishFinal surface saw clean water
DryAir knife + 14 min dwellMoisture is how odour and mould start
Sniff checkPassThe only reliable fixed-odour test
OperatorI.D.Accountability
Date2026-04-18Age of the clean at point of sale

The date, which is more useful than people realise

A wash date tells you how long the container has been sitting clean. A unit washed yesterday and a unit washed eight months ago are both clean, and the second has had eight months to acquire moisture through a vent, dust through a loose lid, or an insect through an open outlet.

We cap and seal units after drying for exactly this reason, and we will re-run a unit that has been on the pad a long time before shipping it on a food programme order. If your application is sensitive, it is a reasonable thing to ask about.

Food programme records differ

A food cycle record names the agents and references their listing under 21 CFR 178.1010, records that the run was dedicated rather than shared, and records the seal applied at the dry stage with its tamper-evident band number.

If you are buying food-grade units and the wash record does not mention the listing or the seal, you are looking at an industrial record on a unit somebody is calling food grade. That is the single most useful audit check available to you. The three conditions are set out on the food-grade totes page.

Three questions to ask any supplier about their records

  1. How long do you retain them? Ours is seven years. A supplier who does not retain them cannot reissue one when your auditor asks in 2029.
  2. Are they per unit or per batch? Per batch is acceptable if the batch is traceable to units. Per shipment is not a record.
  3. Who assigns the cargo class? If the answer is “the operator decides at the tank,” expect variance. It should be assigned from the declaration at the inbound dock, before anybody sees the residue.

What the record cannot do for you

It does not establish condition — that is the grade card, which covers nineteen inspection points and is a separate document. It does not make a container food grade, which requires documented food-only history as well. And it does not transfer responsibility for whether the container suits your specific product, fill temperature and shelf life; that determination is yours.

What it does is let you verify that “cleaned” meant something specific, performed by a named person, on a stated date, to a stated recipe. In an industry where “washed” frequently means “hosed out,” that is worth reading.

REFERENCE

Reference

The tables behind this post

Dimensions, threads and seat materials in full, so you do not have to go looking. The complete reference is in the size guide.
A reconditioned 275 gallon caged composite IBC tote on a black plastic pallet, showing the galvanised cage, the moulded HDPE bottle, the red discharge valve and the six-inch fill capFig. 1
A single 275 gallon unit off the outbound pad. Galvanised tubular cage, blow-moulded HDPE bottle, 2 in S60x6 outlet, six-inch vented fill cap.
Rows of IBC totes stacked two and three high on pallets inside the Indianapolis warehouseFig. 2
Graded stock under roof, staged two and three high. Loaded units never stack more than two, and never while warm.
Nominal figures. Gross weight assumes water at 8.34 lb/gal — multiply by your cargo's specific gravity, then check it against the maximum permitted gross mass on the unit's own marking.
CapacityLitresFootprintHeightTareGross (water)Stack loaded
275 gal1,04148 × 40 in46 in≈140 lb≈2,435 lb2 high
330 gal1,24948 × 40 in53 in≈155 lb≈2,905 lb2 high
350 gal1,32548 × 40 in56 in≈165 lb≈3,075 lb2 high
120 gal45440 × 32 in38 in≈95 lb≈1,095 lb2 high
180 gal68142 × 36 in42 in≈115 lb≈1,616 lb2 high
550 gal2,08260 × 48 in60 in≈240 lb≈4,830 lb1 high

B / FITTINGS

What threads onto it

Fittings, threads and seat materials

S60x6 is a buttress thread that seals against a flat gasket face, not on the thread flanks. It is not interchangeable with NPT — forcing one into the other is the commonest hidden fault in used containers.
FittingSizeSeals bySeat optionsTypical service
S60x6 butterfly valve2 inFlat gasket faceEPDM, Viton, PTFEThe standard IBC outlet
S70x6 butterfly valve2 inFlat gasket faceEPDM, VitonEuropean and some 330 gal units
2 in NPT ball valve, poly2 inThread flanks + tapeEPDM, VitonRetrofits, metered dispensing
2 in NPT ball valve, stainless2 inThread flanks + tapePTFESolvents, pressure, hot cargo
3 in butterfly valve3 inFlat gasket faceEPDM, VitonViscous cargo, high flow
6 in fill cap6 inGasketed lidEPDM, siliconeVented or solid — choose deliberately
Camlock adapter, type C1.5 / 2 inCam arms + gasketBuna, VitonRepeated connect / disconnect
Bulkhead tap3/4 inBoth-side gasketsBrass, polyRain kits, site water
The valve body rarely fails. The seat does, and it is chosen by cargo rather than by price. Always verify against your specific concentration and temperature.
MaterialGood withAvoid withTemperatureCost
EPDMWater, acids, caustics, brine, ag-chemOils, fuels, aromatics-40 to 250 °FLow
Viton (FKM)Solvents, oils, fuels, aromaticsKetones, amines, hot steam-15 to 400 °FHigh
Nitrile (NBR)Oils, diesel, greases, hydraulicsOzone, strong oxidisers-30 to 250 °FLow
PTFE envelopeAlmost all chemistry, high purityNeeds very flat flange faces-100 to 450 °FHigh
SiliconeFood contact, wide temperatureSolvents, abrasion-60 to 450 °FMedium

C / COMPATIBILITY

Will HDPE hold it?

Sixteen cargo families, rated

HDPE is brilliant at most things and hopeless at a few. Where the answer is C, we will point you at stainless rather than sell you a container that will craze.
A = suitable, B = suitable with limits, C = not recommended in a composite IBC. Guidance only — verify against your own concentration and temperature.
Cargo familyHDPESeatNotes
Water, potable and non-potableAEPDM / siliconeFood-history units for potable
Acids and caustics, aqueousAEPDM / PTFEVent fuming cargo
Liquid fertiliser, UAN, NPKAEPDMSG up to 1.32 — check your lift-gate
Brine and chloride de-icerAEPDMHard on galvanising, kind to HDPE
Food syrups, oils, concentratesASilicone / VitonDocumented food history only
GlycolsAEPDMVery common; SG 1.04–1.11
AlcoholsAViton / PTFEFlammable — bond and vent
Diesel and gas oilBViton / NBRPermeates slowly over long storage
Mineral spiritsBVitonSwells HDPE slowly
Surfactants and detergentsBEPDMOdour fixation risk — dedicate units
Latex, adhesives, water-based paintAEPDMCures if left. Wash promptly.
Ketones, aromatics, chlorinated solventsC—Crazes HDPE. Stainless only.
Gasoline and low-conductivity fuelsC—Static risk. Steel or stainless.
Essential oils, flavour concentratesC—Fixes into the wall permanently. Never.
Hydrogen peroxide above 10%C—Decomposition and pressure risk
Dairy and hot-fill above 140 °FC—Needs CIP and steam. Stainless.

Permeation

Small non-polar molecules pass slowly through HDPE rather than attacking it. The bottle looks perfect and your cargo quietly leaves. It is a storage-duration problem: diesel for a week is fine, diesel for a year is not.

Crazing

Ketones, aromatics and chlorinated solvents cause fine surface cracking that propagates under stress. It is invisible until you hold the wall against a raking light, and it is a critical grading failure.

Odour fixation

Terpenes and some surfactants dissolve into the polymer itself rather than sitting on the surface. No wash removes them. This is why a food-grade tote has to have been a food tote from new.

A wide aisle inside the warehouse with IBC totes stacked on both sides and a roller door open at the far end
Compatibility decides where a container can go next. Everything in this aisle carries a written cargo history.

E / GRADING

A grade is a promise, not a mood

How every unit is scored

We publish the whole system because a grade without written criteria is just an opinion with a price tag. Nineteen points, fixed thresholds, one card per unit, seven years on file.
Every unit is scored against all nineteen. A single critical failure condemns the unit regardless of how the other eighteen score.
#PointCritical?
01Prior cargo declaration — present, written, specificYes
02Residual liquid — any volume at allYes
03Odour after wash — fixed odour by trained noseYes
04Bottle corner stress whiteningNo
05Interior scoring you can feelNo
06Interior crazing — fine surface crackingYes
07Bottle bulge or deformationYes
08Wall thickness at the thinnest pointYes
09Dome port condition and flange flatnessNo
10Outlet threads — cross-threading, chippingYes if crossed
11Valve function, full open and closeNo, replaceable
12Gasket condition — compression set, bloomNo, replaceable
13Cage squareness along the top railNo, pressable
14Cage weld integrity at tube intersectionsYes
15Cage coating and galvanising lossNo
16Pallet condition — cracked feet, rot, corrosionNo, replaceable
17Forklift pocket integrityNo
18UN marking legibility and dateNo, re-markable
19Leak test under our procedureYes

D / ORDERING

Commercial terms, up front

Lead times, minimums and what happens when it goes wrong

Discovering these at invoice stage is nobody's idea of a good relationship, so they are published.
Published so nothing arrives as a surprise at invoice stage. Prices themselves move weekly with resin, scrap steel and freight, which is why we do not publish a list.
ItemDetail
Minimum orderOne unit. No account minimum, no membership.
Stock lead timeGrade A and B 275 gal usually ship the same week
Rebottled lead time2–3 weeks, built to order in bay D
Food-grade lead time1–3 weeks when stock exists; supply-dependent
Full truckload45 on a 48 ft flat, 48 in a 53 ft van, 90 empties double-stacked
Payment, first orderPrepay by ACH or card
Payment, establishedNet 30 on credit approval
Grade guaranteeRegrade or replace, our freight both ways, 14 days
Leak warranty30 days from delivery, normal atmospheric service
CancellationFree until the truck is loaded
Returns14 days on unused stock units, freight at your cost
Sales taxIndiana resale certificates and out-of-state equivalents accepted

F / END OF LIFE

Reuse first, recycle last

What happens when the container is finally finished

Every unit that arrives is assessed down this list, in this order. 99.4% of incoming mass avoided landfill in 2024, and reuse plus repair accounted for over three quarters of it.
Assessed in this order, per unit, every time. The granulator is the fourth choice, not the first. 2024 figures against 2,994,000 lb of inbound mass.
StepOutcomeShare of massCost to us
01Reuse as is — wash and redeploy63.9%11 gal of mostly reclaimed water
02Repair and reuse — valve, gasket, pallet, cage11.4%Parts and bench time
03Rebottle — new bottle, reclaimed steel9.6%A new bottle, two thirds of mass retained
04Upcycle — rain kits, grow beds, wash stations3.2%Fabrication time
05Material recovery — HDPE regrind, steel, wood11.3%Grinding, washing, drying energy
06Residual to licensed disposal0.6%Sludge, gasket rubber, fasteners, laminates
Stacks of used IBC totes under a clear blue sky on the gravel pad, awaiting grading
Inbound. Nothing comes off the trailer before its cargo declaration is read.
Mixed white and black IBC totes staged beside the loading dock doors
Graded and sorted. Black bottles are UV-stable units destined for outdoor service.
A wide field of IBC totes standing on grass under a blue sky, waiting to be collected
Recovered from a customer yard. Every one of these avoided a crusher.

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