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Compliance · 9 min read

How to write a prior-cargo declaration that doesn't get your load refused

The single document that decides whether we can buy your empties, and what makes one useless.

May 27, 2024 · Marisol Treviño · ToteOrbit, Indianapolis

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It goes straight to the bench that wrote it. We answer operator questions whether or not there is an order attached.

US or Canada only — 10 digits, e.g. (317) 204-0100
US ZIP like 46226, or Canadian postal code like M5V 2T6
Whole units, 1 to 100,000

Fields marked * are required. Phone and postal code are checked against real US and Canadian number ranges, so please enter details we can actually reach you on.

One document decides whether we can buy your empties, what we can do with them afterwards, and what they are worth. It takes about four minutes to write properly, and a surprising number of otherwise well-run operations get it wrong.

What it is for

A prior-cargo declaration is a written statement from the generator of every cargo a container has held. It is not a courtesy and it is not a formality. It determines:

  • Whether the container can be washed at all, and with what chemistry.
  • How long it needs to soak, which is the main variable cost in reconditioning.
  • Whether it can ever hold food again — a question that cannot be answered after the fact.
  • Whether it can be re-marked for regulated service.
  • Whether we are legally able to accept it at all under the RCRA empty criteria.

It also determines the price, because food history can more than double a unit's value while an odour-fixing cargo drops it to scrap regardless of how good it looks.

What a good declaration contains

  1. The specific product name. Not “cleaner” or “additive” or “soap.” The trade name and, where it exists, the chemical family.
  2. Concentration. Thirty-two per cent calcium chloride behaves differently from saturated brine, and sulphuric acid at 93 per cent is a different conversation from a dilute blend.
  3. Every prior cargo, not just the last one. HDPE remembers. A unit that held a terpene cleaner in 2022 is not a food tote in 2026 no matter what has been in it since.
  4. Confirmation the unit is drained. Residual liquid is the one thing that gets a load refused at our gate.
  5. A name, a title and a date. Someone with authority to make the statement.
  6. An SDS reference or attachment where the cargo is anything other than water.

What makes one useless

Vagueness. “Industrial chemicals” tells us nothing. We cannot select chemistry, set dwell time or assess food suitability from a category.

A verbal assurance. We learned this in 2010 with twelve totes described as “just soap” that turned out to be a cationic surfactant. They pitted the gaskets, contaminated a tank and all twelve went to resin recovery. Written only, since then, without exception.

Covering only the most recent fill. A container's history is cumulative. If you bought the totes used yourself, say so and pass on whatever you received.

Hedged language. “We believe these contained…” is not a declaration. If you do not know, say you do not know — we will still quote, just at non-potable-service value.

A usable template

Six lines on your letterhead is enough:

  • Generator name, site address and date.
  • Number and type of containers, with serial or asset numbers where you have them.
  • Every product held, by trade name and concentration, most recent first.
  • Confirmation that all containers are fully drained and capped.
  • Confirmation that none of the cargo meets hazardous waste criteria under 40 CFR 261.
  • Name, title and signature of someone authorised to say all of that.

If you are on a standing pickup route, we set this up once as a template and you sign a copy per collection. It stops being a task after the first time.

The uncomfortable part

We refuse loads over this. Not often, but regularly, and it is never a pleasant conversation on a dock with a driver waiting. The rule costs us deals every month.

It is also the reason our outbound grades mean something. Every customer who buys a reconditioned tote from us is relying on the declaration somebody else wrote. We hold that line inbound so that the grade card is worth the paper outbound, and we are not going to relax it.

Why the generator has to write it

A declaration from a broker, a hauler or a yard that bought the containers second-hand is worth considerably less than one from the site that filled them, because only the filling site actually knows. Everybody downstream is repeating what they were told.

We accept pass-through declarations — if you bought used totes and received a declaration with them, send it on and say that is what it is. What we cannot accept is a confident statement from somebody who was not there. The chain matters, and saying honestly where your information came from is more useful than sounding certain.

The RCRA question, plainly

We are not a hazardous waste facility and we do not accept hazardous waste. The declaration is where that gets established, under the empty-container criteria in 40 CFR 261.7.

In practice this means two statements: that the container held a product rather than a waste, and that it has been emptied by the normal means for that container type with no more than the regulatory residue remaining. If either is in doubt, tell us and we will work out whether we can take it rather than discovering it at the gate.

Loads that fail this are quarantined on a sealed pad and returned, or handled by a licensed partner at the generator's cost. It is nobody's good day and it is entirely avoidable with a conversation up front.

Mixed loads, which need more care

A trailer of forty containers that held four different products needs the declaration to say which containers held which. Not a list of four products and a count of forty units — a mapping.

The simplest way is to segregate on the trailer and describe it by position: units one to twelve held product A, thirteen to twenty held product B. If you can mark the units, even better. The reason this matters is that we assign cargo classes and wash cycles per unit, and an unmapped mixed load has to be treated at the most conservative class across the whole batch — which costs you money on the buyback.

What a strong declaration gets you

  • A faster quote. We can price from the document rather than asking three rounds of questions.
  • A better price. Food-only history can more than double unit value. Precisely-described benign industrial cargo prices better than a vague category, because vagueness gets priced conservatively.
  • A diversion certificate. We can only issue chain-of-custody and diversion documentation for material we can describe.
  • No refused loads. Which is worth more than all of the above.

Record keeping on your side

Keep a copy. We retain declarations for seven years as a compliance record, and customers are occasionally surprised to be asked for one years later during an audit of their own waste streams. The document that proves you handled empties responsibly is the same document that let us buy them.

If you are on a standing route, we set up the template once and you sign a copy per collection. After the first setup it is a signature, not a task — which is the whole design goal, because a rule that is annoying to follow gets worked around.

What we do with it afterwards

The declaration determines the cargo class at the inbound dock, which sets the wash chemistry and dwell time. It then travels forward: the declaration you wrote ships with the unit when we sell it, verbatim, because the next buyer is relying on it exactly as we did.

That is the part worth knowing. You are not writing a form for us. You are writing the document that somebody three owners downstream will read before they decide what to put in the container, and that is why we are rigid about it.

REFERENCE

Reference

The tables behind this post

Dimensions, threads and seat materials in full, so you do not have to go looking. The complete reference is in the size guide.
A reconditioned 275 gallon caged composite IBC tote on a black plastic pallet, showing the galvanised cage, the moulded HDPE bottle, the red discharge valve and the six-inch fill capFig. 1
A single 275 gallon unit off the outbound pad. Galvanised tubular cage, blow-moulded HDPE bottle, 2 in S60x6 outlet, six-inch vented fill cap.
Rows of IBC totes stacked two and three high on pallets inside the Indianapolis warehouseFig. 2
Graded stock under roof, staged two and three high. Loaded units never stack more than two, and never while warm.
Nominal figures. Gross weight assumes water at 8.34 lb/gal — multiply by your cargo's specific gravity, then check it against the maximum permitted gross mass on the unit's own marking.
CapacityLitresFootprintHeightTareGross (water)Stack loaded
275 gal1,04148 × 40 in46 in≈140 lb≈2,435 lb2 high
330 gal1,24948 × 40 in53 in≈155 lb≈2,905 lb2 high
350 gal1,32548 × 40 in56 in≈165 lb≈3,075 lb2 high
120 gal45440 × 32 in38 in≈95 lb≈1,095 lb2 high
180 gal68142 × 36 in42 in≈115 lb≈1,616 lb2 high
550 gal2,08260 × 48 in60 in≈240 lb≈4,830 lb1 high

B / FITTINGS

What threads onto it

Fittings, threads and seat materials

S60x6 is a buttress thread that seals against a flat gasket face, not on the thread flanks. It is not interchangeable with NPT — forcing one into the other is the commonest hidden fault in used containers.
FittingSizeSeals bySeat optionsTypical service
S60x6 butterfly valve2 inFlat gasket faceEPDM, Viton, PTFEThe standard IBC outlet
S70x6 butterfly valve2 inFlat gasket faceEPDM, VitonEuropean and some 330 gal units
2 in NPT ball valve, poly2 inThread flanks + tapeEPDM, VitonRetrofits, metered dispensing
2 in NPT ball valve, stainless2 inThread flanks + tapePTFESolvents, pressure, hot cargo
3 in butterfly valve3 inFlat gasket faceEPDM, VitonViscous cargo, high flow
6 in fill cap6 inGasketed lidEPDM, siliconeVented or solid — choose deliberately
Camlock adapter, type C1.5 / 2 inCam arms + gasketBuna, VitonRepeated connect / disconnect
Bulkhead tap3/4 inBoth-side gasketsBrass, polyRain kits, site water
The valve body rarely fails. The seat does, and it is chosen by cargo rather than by price. Always verify against your specific concentration and temperature.
MaterialGood withAvoid withTemperatureCost
EPDMWater, acids, caustics, brine, ag-chemOils, fuels, aromatics-40 to 250 °FLow
Viton (FKM)Solvents, oils, fuels, aromaticsKetones, amines, hot steam-15 to 400 °FHigh
Nitrile (NBR)Oils, diesel, greases, hydraulicsOzone, strong oxidisers-30 to 250 °FLow
PTFE envelopeAlmost all chemistry, high purityNeeds very flat flange faces-100 to 450 °FHigh
SiliconeFood contact, wide temperatureSolvents, abrasion-60 to 450 °FMedium

C / COMPATIBILITY

Will HDPE hold it?

Sixteen cargo families, rated

HDPE is brilliant at most things and hopeless at a few. Where the answer is C, we will point you at stainless rather than sell you a container that will craze.
A = suitable, B = suitable with limits, C = not recommended in a composite IBC. Guidance only — verify against your own concentration and temperature.
Cargo familyHDPESeatNotes
Water, potable and non-potableAEPDM / siliconeFood-history units for potable
Acids and caustics, aqueousAEPDM / PTFEVent fuming cargo
Liquid fertiliser, UAN, NPKAEPDMSG up to 1.32 — check your lift-gate
Brine and chloride de-icerAEPDMHard on galvanising, kind to HDPE
Food syrups, oils, concentratesASilicone / VitonDocumented food history only
GlycolsAEPDMVery common; SG 1.04–1.11
AlcoholsAViton / PTFEFlammable — bond and vent
Diesel and gas oilBViton / NBRPermeates slowly over long storage
Mineral spiritsBVitonSwells HDPE slowly
Surfactants and detergentsBEPDMOdour fixation risk — dedicate units
Latex, adhesives, water-based paintAEPDMCures if left. Wash promptly.
Ketones, aromatics, chlorinated solventsC—Crazes HDPE. Stainless only.
Gasoline and low-conductivity fuelsC—Static risk. Steel or stainless.
Essential oils, flavour concentratesC—Fixes into the wall permanently. Never.
Hydrogen peroxide above 10%C—Decomposition and pressure risk
Dairy and hot-fill above 140 °FC—Needs CIP and steam. Stainless.

Permeation

Small non-polar molecules pass slowly through HDPE rather than attacking it. The bottle looks perfect and your cargo quietly leaves. It is a storage-duration problem: diesel for a week is fine, diesel for a year is not.

Crazing

Ketones, aromatics and chlorinated solvents cause fine surface cracking that propagates under stress. It is invisible until you hold the wall against a raking light, and it is a critical grading failure.

Odour fixation

Terpenes and some surfactants dissolve into the polymer itself rather than sitting on the surface. No wash removes them. This is why a food-grade tote has to have been a food tote from new.

A wide aisle inside the warehouse with IBC totes stacked on both sides and a roller door open at the far end
Compatibility decides where a container can go next. Everything in this aisle carries a written cargo history.

E / GRADING

A grade is a promise, not a mood

How every unit is scored

We publish the whole system because a grade without written criteria is just an opinion with a price tag. Nineteen points, fixed thresholds, one card per unit, seven years on file.
Every unit is scored against all nineteen. A single critical failure condemns the unit regardless of how the other eighteen score.
#PointCritical?
01Prior cargo declaration — present, written, specificYes
02Residual liquid — any volume at allYes
03Odour after wash — fixed odour by trained noseYes
04Bottle corner stress whiteningNo
05Interior scoring you can feelNo
06Interior crazing — fine surface crackingYes
07Bottle bulge or deformationYes
08Wall thickness at the thinnest pointYes
09Dome port condition and flange flatnessNo
10Outlet threads — cross-threading, chippingYes if crossed
11Valve function, full open and closeNo, replaceable
12Gasket condition — compression set, bloomNo, replaceable
13Cage squareness along the top railNo, pressable
14Cage weld integrity at tube intersectionsYes
15Cage coating and galvanising lossNo
16Pallet condition — cracked feet, rot, corrosionNo, replaceable
17Forklift pocket integrityNo
18UN marking legibility and dateNo, re-markable
19Leak test under our procedureYes

D / ORDERING

Commercial terms, up front

Lead times, minimums and what happens when it goes wrong

Discovering these at invoice stage is nobody's idea of a good relationship, so they are published.
Published so nothing arrives as a surprise at invoice stage. Prices themselves move weekly with resin, scrap steel and freight, which is why we do not publish a list.
ItemDetail
Minimum orderOne unit. No account minimum, no membership.
Stock lead timeGrade A and B 275 gal usually ship the same week
Rebottled lead time2–3 weeks, built to order in bay D
Food-grade lead time1–3 weeks when stock exists; supply-dependent
Full truckload45 on a 48 ft flat, 48 in a 53 ft van, 90 empties double-stacked
Payment, first orderPrepay by ACH or card
Payment, establishedNet 30 on credit approval
Grade guaranteeRegrade or replace, our freight both ways, 14 days
Leak warranty30 days from delivery, normal atmospheric service
CancellationFree until the truck is loaded
Returns14 days on unused stock units, freight at your cost
Sales taxIndiana resale certificates and out-of-state equivalents accepted

F / END OF LIFE

Reuse first, recycle last

What happens when the container is finally finished

Every unit that arrives is assessed down this list, in this order. 99.4% of incoming mass avoided landfill in 2024, and reuse plus repair accounted for over three quarters of it.
Assessed in this order, per unit, every time. The granulator is the fourth choice, not the first. 2024 figures against 2,994,000 lb of inbound mass.
StepOutcomeShare of massCost to us
01Reuse as is — wash and redeploy63.9%11 gal of mostly reclaimed water
02Repair and reuse — valve, gasket, pallet, cage11.4%Parts and bench time
03Rebottle — new bottle, reclaimed steel9.6%A new bottle, two thirds of mass retained
04Upcycle — rain kits, grow beds, wash stations3.2%Fabrication time
05Material recovery — HDPE regrind, steel, wood11.3%Grinding, washing, drying energy
06Residual to licensed disposal0.6%Sludge, gasket rubber, fasteners, laminates
Stacks of used IBC totes under a clear blue sky on the gravel pad, awaiting grading
Inbound. Nothing comes off the trailer before its cargo declaration is read.
Mixed white and black IBC totes staged beside the loading dock doors
Graded and sorted. Black bottles are UV-stable units destined for outdoor service.
A wide field of IBC totes standing on grass under a blue sky, waiting to be collected
Recovered from a customer yard. Every one of these avoided a crusher.

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