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Spill kits, berms and the jobsite tote

Construction sites are where Grade C units earn their keep, and where containment gets forgotten.

January 16, 2026 · Marisol Treviño · ToteOrbit, Indianapolis

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Construction is where Grade C totes earn their keep. It is also where containment gets forgotten, because a jobsite is temporary and everybody assumes the rules are too. They are not.

What is actually in a jobsite tote

Mostly water: hose fill for concrete work, compaction water, dust suppression, hydro-seeding, tool and boot washing. Water has no containment requirement and no compatibility question, which is why most jobsite tote use is genuinely simple.

The exceptions are where it gets interesting: concrete admixtures, curing compounds, form release agents, soil stabilisers and off-road diesel. Those are the ones that attract attention from an inspector, and they are the ones most likely to be sitting on bare ground next to a storm drain.

The four-question containment check

Jobsite containment is the same test as any other site, compressed:

  1. Volume. Hold the largest single container, accounting for displacement if more than one tote sits in the same berm, and for rainfall if it is open to the sky.
  2. Compatibility. A polyethylene berm is right for aqueous chemistry and wrong for aggressive solvents.
  3. Drainage control. A normally-closed manual valve with a written inspect-before-release procedure. An uncontrolled drain is not containment.
  4. Access. If the operator cannot reach the valve, the containment gets moved within a week.

Flexible berms, and the puncture problem

Flexible berms are the obvious jobsite answer: they fold, they travel, they deploy in minutes. Their weakness is puncture, and the thing that punctures them is almost always the pallet feet of the tote you just set down in one.

Put a mat under the tote. A sheet of plywood or a purpose-made ground mat costs very little and turns a single-season berm into a multi-season one. This is the most common avoidable failure we hear about.

The cage-frame berm

One of our standard upcycled builds, and the cheapest hard containment available: tote cages stripped of their bottles, bolted into a rectangular frame, and lined. It is made entirely from scrap steel that was headed for the mill.

It handles forklift traffic in a way a flexible berm does not, it does not puncture, and it can be sized to one, two or four tote footprints. For a site that will run more than a season, it is usually the better buy.

Spill kits that are actually usable

  • Sized to the largest container on site, not to the smallest.
  • Stored adjacent to the storage, not in a locked connex on the other side of the site.
  • Checked on the same schedule as the containment, which means somebody owns the check.
  • Including the right absorbent — universal for water-based, hydrophobic for fuels.
  • With a drain cover. On a jobsite the storm drain is the actual risk and a mat over it is the actual control.

Which units to buy

Grade C, steel pallet. Grade C because the duty is non-potable water and cosmetic condition has no operational value here; steel pallet because a jobsite will do things to a plastic foot that no warehouse ever would.

Specify a vented lid and an S60x6 to garden hose adapter and you have covered most jobsite plumbing. Add a lockable valve cover if the site is accessible to the public — an open valve on a 275 gallon tote empties into somebody's problem fast.

Delivery to a site with no dock

Which is most of them. We run a box truck with a lift-gate for up to sixteen units. Tell us the access situation in the form rather than letting the driver discover a muddy entrance and a locked gate — we quote it as a lift-gate delivery from the start and nothing goes wrong.

More in the freight and delivery FAQ, and the construction sector page is here.

The storm drain is the actual risk

On a construction site, the consequence of a release is almost never the material itself. It is where the material goes, and on most sites that is a storm drain with a direct path to a watercourse.

Which means the highest-value control on a jobsite is frequently not the berm around the tote — it is a drain cover in the spill kit and a crew that knows where the nearest drain is. Those two things cost almost nothing and they convert a reportable release into a cleanup.

If you do one thing after reading this, walk the site and note the drains within fifty feet of where liquids are stored. Then put a cover in the kit.

Temporary does not mean exempt

The assumption that jobsite rules are looser than plant rules is the single most common misunderstanding we encounter in this sector. Storage thresholds, containment requirements and release reporting obligations generally do not care how long the container has been there.

What does change on a jobsite is who is responsible — general contractor, subcontractor, or owner — and that is a contractual question worth settling before anybody delivers liquids rather than after a release.

Winter on a jobsite

Jobsite totes are the ones most likely to be forgotten, and water in them is the thing most likely to split them. Three cheap habits:

  1. Drain below half at the end of the working week once night temperatures drop.
  2. Leave the valve open on anything drained. Ice needs somewhere to go.
  3. Pull the hose and the foot pump indoors. They freeze before the tote does.

A split bottle on a jobsite is a nuisance; a split bottle full of admixture inside a berm that is itself full of ice is a bad morning. More in winterising IBC totes.

Security and the lockable valve

An open valve on a 275 gallon tote empties into somebody's problem fast, and jobsites are frequently accessible out of hours. A lockable valve cover is a few dollars and removes both the vandalism risk and the curious-passerby risk.

For fuel, it is not optional. An off-road diesel caddy with an unsecured valve on an accessible site is an invitation, and the cost of the theft is the smaller half of the problem compared with the spill.

What crews actually ask us for

Three builds account for most of our construction fabrication work, and all three came from somebody on a site describing a problem:

  • Wash station. Tote on a cage stand, foot-pump tap, soap shelf, greywater catch tray. No power, forkliftable, and it solves hand and boot washing without a plumber.
  • Dust suppression skid. Tote, 12 V pump, spray bar, battery box. Runs off a truck battery.
  • Cage-frame containment. Stripped cages bolted into a rectangle and lined. Survives forklift traffic in a way a flexible berm does not.

All three are made from Grade C units that failed cargo grading, which is the cheapest input we have. Details on the upcycled builds page.

End of job

When the job finishes, the totes have somewhere to go that is not a skip. Drained, capped, with a written note of what was in them, they are perfectly saleable Grade C units — water duty is water duty, and a tote that held compaction water for six months is in better condition than most of what we buy.

Contractors who run several sites a year frequently end up on a standing collection arrangement for exactly this reason: the empties move between jobs or come back to us, rather than being abandoned on a site somebody else has to clear. The buyback terms are on the we buy your totes page.

REFERENCE

Reference

The tables behind this post

Dimensions, threads and seat materials in full, so you do not have to go looking. The complete reference is in the size guide.
A reconditioned 275 gallon caged composite IBC tote on a black plastic pallet, showing the galvanised cage, the moulded HDPE bottle, the red discharge valve and the six-inch fill capFig. 1
A single 275 gallon unit off the outbound pad. Galvanised tubular cage, blow-moulded HDPE bottle, 2 in S60x6 outlet, six-inch vented fill cap.
Rows of IBC totes stacked two and three high on pallets inside the Indianapolis warehouseFig. 2
Graded stock under roof, staged two and three high. Loaded units never stack more than two, and never while warm.
Nominal figures. Gross weight assumes water at 8.34 lb/gal — multiply by your cargo's specific gravity, then check it against the maximum permitted gross mass on the unit's own marking.
CapacityLitresFootprintHeightTareGross (water)Stack loaded
275 gal1,04148 × 40 in46 in≈140 lb≈2,435 lb2 high
330 gal1,24948 × 40 in53 in≈155 lb≈2,905 lb2 high
350 gal1,32548 × 40 in56 in≈165 lb≈3,075 lb2 high
120 gal45440 × 32 in38 in≈95 lb≈1,095 lb2 high
180 gal68142 × 36 in42 in≈115 lb≈1,616 lb2 high
550 gal2,08260 × 48 in60 in≈240 lb≈4,830 lb1 high

B / FITTINGS

What threads onto it

Fittings, threads and seat materials

S60x6 is a buttress thread that seals against a flat gasket face, not on the thread flanks. It is not interchangeable with NPT — forcing one into the other is the commonest hidden fault in used containers.
FittingSizeSeals bySeat optionsTypical service
S60x6 butterfly valve2 inFlat gasket faceEPDM, Viton, PTFEThe standard IBC outlet
S70x6 butterfly valve2 inFlat gasket faceEPDM, VitonEuropean and some 330 gal units
2 in NPT ball valve, poly2 inThread flanks + tapeEPDM, VitonRetrofits, metered dispensing
2 in NPT ball valve, stainless2 inThread flanks + tapePTFESolvents, pressure, hot cargo
3 in butterfly valve3 inFlat gasket faceEPDM, VitonViscous cargo, high flow
6 in fill cap6 inGasketed lidEPDM, siliconeVented or solid — choose deliberately
Camlock adapter, type C1.5 / 2 inCam arms + gasketBuna, VitonRepeated connect / disconnect
Bulkhead tap3/4 inBoth-side gasketsBrass, polyRain kits, site water
The valve body rarely fails. The seat does, and it is chosen by cargo rather than by price. Always verify against your specific concentration and temperature.
MaterialGood withAvoid withTemperatureCost
EPDMWater, acids, caustics, brine, ag-chemOils, fuels, aromatics-40 to 250 °FLow
Viton (FKM)Solvents, oils, fuels, aromaticsKetones, amines, hot steam-15 to 400 °FHigh
Nitrile (NBR)Oils, diesel, greases, hydraulicsOzone, strong oxidisers-30 to 250 °FLow
PTFE envelopeAlmost all chemistry, high purityNeeds very flat flange faces-100 to 450 °FHigh
SiliconeFood contact, wide temperatureSolvents, abrasion-60 to 450 °FMedium

C / COMPATIBILITY

Will HDPE hold it?

Sixteen cargo families, rated

HDPE is brilliant at most things and hopeless at a few. Where the answer is C, we will point you at stainless rather than sell you a container that will craze.
A = suitable, B = suitable with limits, C = not recommended in a composite IBC. Guidance only — verify against your own concentration and temperature.
Cargo familyHDPESeatNotes
Water, potable and non-potableAEPDM / siliconeFood-history units for potable
Acids and caustics, aqueousAEPDM / PTFEVent fuming cargo
Liquid fertiliser, UAN, NPKAEPDMSG up to 1.32 — check your lift-gate
Brine and chloride de-icerAEPDMHard on galvanising, kind to HDPE
Food syrups, oils, concentratesASilicone / VitonDocumented food history only
GlycolsAEPDMVery common; SG 1.04–1.11
AlcoholsAViton / PTFEFlammable — bond and vent
Diesel and gas oilBViton / NBRPermeates slowly over long storage
Mineral spiritsBVitonSwells HDPE slowly
Surfactants and detergentsBEPDMOdour fixation risk — dedicate units
Latex, adhesives, water-based paintAEPDMCures if left. Wash promptly.
Ketones, aromatics, chlorinated solventsC—Crazes HDPE. Stainless only.
Gasoline and low-conductivity fuelsC—Static risk. Steel or stainless.
Essential oils, flavour concentratesC—Fixes into the wall permanently. Never.
Hydrogen peroxide above 10%C—Decomposition and pressure risk
Dairy and hot-fill above 140 °FC—Needs CIP and steam. Stainless.

Permeation

Small non-polar molecules pass slowly through HDPE rather than attacking it. The bottle looks perfect and your cargo quietly leaves. It is a storage-duration problem: diesel for a week is fine, diesel for a year is not.

Crazing

Ketones, aromatics and chlorinated solvents cause fine surface cracking that propagates under stress. It is invisible until you hold the wall against a raking light, and it is a critical grading failure.

Odour fixation

Terpenes and some surfactants dissolve into the polymer itself rather than sitting on the surface. No wash removes them. This is why a food-grade tote has to have been a food tote from new.

A wide aisle inside the warehouse with IBC totes stacked on both sides and a roller door open at the far end
Compatibility decides where a container can go next. Everything in this aisle carries a written cargo history.

E / GRADING

A grade is a promise, not a mood

How every unit is scored

We publish the whole system because a grade without written criteria is just an opinion with a price tag. Nineteen points, fixed thresholds, one card per unit, seven years on file.
Every unit is scored against all nineteen. A single critical failure condemns the unit regardless of how the other eighteen score.
#PointCritical?
01Prior cargo declaration — present, written, specificYes
02Residual liquid — any volume at allYes
03Odour after wash — fixed odour by trained noseYes
04Bottle corner stress whiteningNo
05Interior scoring you can feelNo
06Interior crazing — fine surface crackingYes
07Bottle bulge or deformationYes
08Wall thickness at the thinnest pointYes
09Dome port condition and flange flatnessNo
10Outlet threads — cross-threading, chippingYes if crossed
11Valve function, full open and closeNo, replaceable
12Gasket condition — compression set, bloomNo, replaceable
13Cage squareness along the top railNo, pressable
14Cage weld integrity at tube intersectionsYes
15Cage coating and galvanising lossNo
16Pallet condition — cracked feet, rot, corrosionNo, replaceable
17Forklift pocket integrityNo
18UN marking legibility and dateNo, re-markable
19Leak test under our procedureYes

D / ORDERING

Commercial terms, up front

Lead times, minimums and what happens when it goes wrong

Discovering these at invoice stage is nobody's idea of a good relationship, so they are published.
Published so nothing arrives as a surprise at invoice stage. Prices themselves move weekly with resin, scrap steel and freight, which is why we do not publish a list.
ItemDetail
Minimum orderOne unit. No account minimum, no membership.
Stock lead timeGrade A and B 275 gal usually ship the same week
Rebottled lead time2–3 weeks, built to order in bay D
Food-grade lead time1–3 weeks when stock exists; supply-dependent
Full truckload45 on a 48 ft flat, 48 in a 53 ft van, 90 empties double-stacked
Payment, first orderPrepay by ACH or card
Payment, establishedNet 30 on credit approval
Grade guaranteeRegrade or replace, our freight both ways, 14 days
Leak warranty30 days from delivery, normal atmospheric service
CancellationFree until the truck is loaded
Returns14 days on unused stock units, freight at your cost
Sales taxIndiana resale certificates and out-of-state equivalents accepted

F / END OF LIFE

Reuse first, recycle last

What happens when the container is finally finished

Every unit that arrives is assessed down this list, in this order. 99.4% of incoming mass avoided landfill in 2024, and reuse plus repair accounted for over three quarters of it.
Assessed in this order, per unit, every time. The granulator is the fourth choice, not the first. 2024 figures against 2,994,000 lb of inbound mass.
StepOutcomeShare of massCost to us
01Reuse as is — wash and redeploy63.9%11 gal of mostly reclaimed water
02Repair and reuse — valve, gasket, pallet, cage11.4%Parts and bench time
03Rebottle — new bottle, reclaimed steel9.6%A new bottle, two thirds of mass retained
04Upcycle — rain kits, grow beds, wash stations3.2%Fabrication time
05Material recovery — HDPE regrind, steel, wood11.3%Grinding, washing, drying energy
06Residual to licensed disposal0.6%Sludge, gasket rubber, fasteners, laminates
Stacks of used IBC totes under a clear blue sky on the gravel pad, awaiting grading
Inbound. Nothing comes off the trailer before its cargo declaration is read.
Mixed white and black IBC totes staged beside the loading dock doors
Graded and sorted. Black bottles are UV-stable units destined for outdoor service.
A wide field of IBC totes standing on grass under a blue sky, waiting to be collected
Recovered from a customer yard. Every one of these avoided a crusher.

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