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Specification · 7 min read

Specific gravity: the number that breaks tote loads

A full tote of water is 2,435 lb. A full tote of UAN 32 is 3,170 lb. Your lift-gate does not care which one you meant.

February 21, 2024 · Camille Boudreau · ToteOrbit, Indianapolis

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US or Canada only — 10 digits, e.g. (317) 204-0100
US ZIP like 46226, or Canadian postal code like M5V 2T6
Whole units, 1 to 100,000

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Everybody knows a tote holds 275 gallons. Rather fewer people have worked out what 275 gallons of their particular cargo weighs, and that gap is responsible for more bent lift-gates, refused deliveries and over-mass violations than any other single thing in this industry.

The arithmetic, which takes ten seconds

Water weighs 8.34 pounds per gallon. Multiply gallons by 8.34, multiply again by your cargo's specific gravity, add the tare weight of the container, and you have your gross.

Gross weight of a full 275 gallon composite IBC at 140 lb tare. A 330 gallon unit adds roughly 20 per cent to the liquid and 15 lb to the tare.
CargoTypical SGLiquid weightGross (275 gal)
Water1.002,294 lb2,434 lb
Diesel0.851,950 lb2,090 lb
Isopropyl alcohol0.791,812 lb1,952 lb
Propylene glycol1.042,386 lb2,526 lb
Ethylene glycol1.112,546 lb2,686 lb
Liquid sugar / syrup1.333,051 lb3,191 lb
UAN 32 solution1.323,028 lb3,168 lb
Calcium chloride brine 32%1.292,959 lb3,099 lb
Sulphuric acid 93%1.834,198 lb4,338 lb

Where it goes wrong

Lift-gates

A great many lift-gates are rated at 2,500 or 3,000 pounds, and that figure assumes a centred load with the deck fully supported. Water in a 275 is fine. UAN 32 in a 330 is 3,785 pounds and is not. If your site has no dock and you are ordering heavy cargo, the weight is a procurement constraint, not an afterthought.

Stacking

The stacking load figure on a UN marking is stated in kilograms and assumes a static test. A full tote of sulphuric acid sitting on another full tote of sulphuric acid is over four thousand pounds of sustained load on a cage designed around a water-density assumption. Do not stack dense cargo, and never stack anything while the contents are warm.

Maximum permitted gross mass

For regulated cargo this is the number that governs, and it is a field on the marking — not something you calculate. If your arithmetic says 4,338 pounds and the marking says a maximum gross of 1,450 kg, the marking wins and you are not allowed to fill it. Read the stamp, or send it to us and we will decode it for you.

Forklift capacity at extension

A truck rated at 5,000 pounds is rated at a specified load centre, typically 24 inches. A 48-inch tote puts its centre of mass further out than that, and the effective capacity drops accordingly. Check the data plate, not the headline figure.

Two related numbers worth knowing

Ullage. Nobody fills to 275 gallons. Thermal expansion needs head space — typically five to ten per cent — and on a hot trailer with a solid lid that head space is the difference between a sealed bottle and a deformed one.

Trailer axle loading. Forty-five totes of water is about 109,000 pounds and nobody is hauling that. In practice, dense cargo means fewer units per trailer, and that changes your freight per unit far more than the unit price does. Our dispatcher works this out before quoting; if you are arranging your own carrier, work it out before booking.

The habit worth building

Put the specific gravity on your internal spec sheet next to the volume, and compute the gross once. Then it is a known number rather than a surprise, and you can answer the three questions that actually matter — lift-gate, stack, marking — without a calculator at the dock.

If you tell us the cargo and the concentration in the request form, we will do the arithmetic for you and tell you which capacity and which delivery equipment to use.

Where to find your specific gravity

Section 9 of the safety data sheet, under physical and chemical properties. It may be given as specific gravity, relative density, or density in kilograms per cubic metre or grams per cubic centimetre. Density in g/cm³ is numerically the same as specific gravity for practical purposes; density in kg/m³ divided by 1,000 gives you the same number.

Two cautions. First, SDS figures are usually at 20 °C and some cargoes change meaningfully with temperature. Second, the figure is for the product as supplied — if you dilute it on site, your working density is different and nobody will have written it down for you.

The four-number spec line

We encourage customers to carry a single line on their internal container spec:

Capacity 275 gal · fill 90% · SG 1.32 · gross 2,866 lb

Four numbers, computed once, and the three questions that matter — can my lift-gate take it, can I stack it, am I inside the marking — all become lookups rather than arithmetic at the dock. The number of avoidable problems this prevents is out of all proportion to the effort.

Trailer loading, which is a different constraint

Forty-five totes of water is about 109,000 pounds of cargo. No legal configuration hauls that, so dense cargo means fewer units per trailer, which changes your freight per unit far more than the container price does.

A rough rule: with cargo at specific gravity 1.0 you are volume-limited and can run 45 to 48 units. Above about 1.15 you start becoming weight-limited, and above 1.3 you are firmly weight-limited and the count drops. If you are arranging your own carrier, work this out before you book; if we are quoting delivered, our dispatcher already has.

This is also why empty totes ship beautifully — double-stacked at 90 units they are still a light load — and full ones do not.

Partial fills and the depth table

If you need to know how much is in a tote without a gauge, liquid depth is a reasonable proxy. In a 275 gallon bottle, every inch of depth is roughly 6.7 gallons, so twenty inches is about half.

Multiply gallons by 8.34 and by your specific gravity and you have the weight of a partial fill, which matters for exactly the same three reasons. The full depth table is in chapter one of the size guide.

Hydrostatic head and your pump

Dense cargo also changes the suction conditions at the outlet. A full tote of sulphuric acid at 1.83 presents considerably more head at the valve than water does, which is helpful for gravity discharge and unhelpful for anything relying on a specific pressure drop.

The practical consequence is that a transfer pump sized on water performance may behave differently on dense cargo, particularly at the end of the draw when head is lowest. Worth a check if your transfer times matter.

The one that catches ag customers every spring

UAN 32 at specific gravity 1.32 in a 330 gallon tote is about 3,785 pounds. A great many farm and co-op lift-gates are rated at 3,000, and the rating assumes a centred load on a supported deck.

Every March somebody discovers this at their own gate. If you are ordering 330s for dense cargo and you do not have a dock, tell us in the form and we will quote the delivery differently — or recommend 275s, which at 3,168 pounds sit inside a lot more equipment ratings. There is more on seasonal booking in booking spring totes in January.

REFERENCE

Reference

The tables behind this post

Dimensions, threads and seat materials in full, so you do not have to go looking. The complete reference is in the size guide.
A reconditioned 275 gallon caged composite IBC tote on a black plastic pallet, showing the galvanised cage, the moulded HDPE bottle, the red discharge valve and the six-inch fill capFig. 1
A single 275 gallon unit off the outbound pad. Galvanised tubular cage, blow-moulded HDPE bottle, 2 in S60x6 outlet, six-inch vented fill cap.
Rows of IBC totes stacked two and three high on pallets inside the Indianapolis warehouseFig. 2
Graded stock under roof, staged two and three high. Loaded units never stack more than two, and never while warm.
Nominal figures. Gross weight assumes water at 8.34 lb/gal — multiply by your cargo's specific gravity, then check it against the maximum permitted gross mass on the unit's own marking.
CapacityLitresFootprintHeightTareGross (water)Stack loaded
275 gal1,04148 × 40 in46 in≈140 lb≈2,435 lb2 high
330 gal1,24948 × 40 in53 in≈155 lb≈2,905 lb2 high
350 gal1,32548 × 40 in56 in≈165 lb≈3,075 lb2 high
120 gal45440 × 32 in38 in≈95 lb≈1,095 lb2 high
180 gal68142 × 36 in42 in≈115 lb≈1,616 lb2 high
550 gal2,08260 × 48 in60 in≈240 lb≈4,830 lb1 high

B / FITTINGS

What threads onto it

Fittings, threads and seat materials

S60x6 is a buttress thread that seals against a flat gasket face, not on the thread flanks. It is not interchangeable with NPT — forcing one into the other is the commonest hidden fault in used containers.
FittingSizeSeals bySeat optionsTypical service
S60x6 butterfly valve2 inFlat gasket faceEPDM, Viton, PTFEThe standard IBC outlet
S70x6 butterfly valve2 inFlat gasket faceEPDM, VitonEuropean and some 330 gal units
2 in NPT ball valve, poly2 inThread flanks + tapeEPDM, VitonRetrofits, metered dispensing
2 in NPT ball valve, stainless2 inThread flanks + tapePTFESolvents, pressure, hot cargo
3 in butterfly valve3 inFlat gasket faceEPDM, VitonViscous cargo, high flow
6 in fill cap6 inGasketed lidEPDM, siliconeVented or solid — choose deliberately
Camlock adapter, type C1.5 / 2 inCam arms + gasketBuna, VitonRepeated connect / disconnect
Bulkhead tap3/4 inBoth-side gasketsBrass, polyRain kits, site water
The valve body rarely fails. The seat does, and it is chosen by cargo rather than by price. Always verify against your specific concentration and temperature.
MaterialGood withAvoid withTemperatureCost
EPDMWater, acids, caustics, brine, ag-chemOils, fuels, aromatics-40 to 250 °FLow
Viton (FKM)Solvents, oils, fuels, aromaticsKetones, amines, hot steam-15 to 400 °FHigh
Nitrile (NBR)Oils, diesel, greases, hydraulicsOzone, strong oxidisers-30 to 250 °FLow
PTFE envelopeAlmost all chemistry, high purityNeeds very flat flange faces-100 to 450 °FHigh
SiliconeFood contact, wide temperatureSolvents, abrasion-60 to 450 °FMedium

C / COMPATIBILITY

Will HDPE hold it?

Sixteen cargo families, rated

HDPE is brilliant at most things and hopeless at a few. Where the answer is C, we will point you at stainless rather than sell you a container that will craze.
A = suitable, B = suitable with limits, C = not recommended in a composite IBC. Guidance only — verify against your own concentration and temperature.
Cargo familyHDPESeatNotes
Water, potable and non-potableAEPDM / siliconeFood-history units for potable
Acids and caustics, aqueousAEPDM / PTFEVent fuming cargo
Liquid fertiliser, UAN, NPKAEPDMSG up to 1.32 — check your lift-gate
Brine and chloride de-icerAEPDMHard on galvanising, kind to HDPE
Food syrups, oils, concentratesASilicone / VitonDocumented food history only
GlycolsAEPDMVery common; SG 1.04–1.11
AlcoholsAViton / PTFEFlammable — bond and vent
Diesel and gas oilBViton / NBRPermeates slowly over long storage
Mineral spiritsBVitonSwells HDPE slowly
Surfactants and detergentsBEPDMOdour fixation risk — dedicate units
Latex, adhesives, water-based paintAEPDMCures if left. Wash promptly.
Ketones, aromatics, chlorinated solventsC—Crazes HDPE. Stainless only.
Gasoline and low-conductivity fuelsC—Static risk. Steel or stainless.
Essential oils, flavour concentratesC—Fixes into the wall permanently. Never.
Hydrogen peroxide above 10%C—Decomposition and pressure risk
Dairy and hot-fill above 140 °FC—Needs CIP and steam. Stainless.

Permeation

Small non-polar molecules pass slowly through HDPE rather than attacking it. The bottle looks perfect and your cargo quietly leaves. It is a storage-duration problem: diesel for a week is fine, diesel for a year is not.

Crazing

Ketones, aromatics and chlorinated solvents cause fine surface cracking that propagates under stress. It is invisible until you hold the wall against a raking light, and it is a critical grading failure.

Odour fixation

Terpenes and some surfactants dissolve into the polymer itself rather than sitting on the surface. No wash removes them. This is why a food-grade tote has to have been a food tote from new.

A wide aisle inside the warehouse with IBC totes stacked on both sides and a roller door open at the far end
Compatibility decides where a container can go next. Everything in this aisle carries a written cargo history.

E / GRADING

A grade is a promise, not a mood

How every unit is scored

We publish the whole system because a grade without written criteria is just an opinion with a price tag. Nineteen points, fixed thresholds, one card per unit, seven years on file.
Every unit is scored against all nineteen. A single critical failure condemns the unit regardless of how the other eighteen score.
#PointCritical?
01Prior cargo declaration — present, written, specificYes
02Residual liquid — any volume at allYes
03Odour after wash — fixed odour by trained noseYes
04Bottle corner stress whiteningNo
05Interior scoring you can feelNo
06Interior crazing — fine surface crackingYes
07Bottle bulge or deformationYes
08Wall thickness at the thinnest pointYes
09Dome port condition and flange flatnessNo
10Outlet threads — cross-threading, chippingYes if crossed
11Valve function, full open and closeNo, replaceable
12Gasket condition — compression set, bloomNo, replaceable
13Cage squareness along the top railNo, pressable
14Cage weld integrity at tube intersectionsYes
15Cage coating and galvanising lossNo
16Pallet condition — cracked feet, rot, corrosionNo, replaceable
17Forklift pocket integrityNo
18UN marking legibility and dateNo, re-markable
19Leak test under our procedureYes

D / ORDERING

Commercial terms, up front

Lead times, minimums and what happens when it goes wrong

Discovering these at invoice stage is nobody's idea of a good relationship, so they are published.
Published so nothing arrives as a surprise at invoice stage. Prices themselves move weekly with resin, scrap steel and freight, which is why we do not publish a list.
ItemDetail
Minimum orderOne unit. No account minimum, no membership.
Stock lead timeGrade A and B 275 gal usually ship the same week
Rebottled lead time2–3 weeks, built to order in bay D
Food-grade lead time1–3 weeks when stock exists; supply-dependent
Full truckload45 on a 48 ft flat, 48 in a 53 ft van, 90 empties double-stacked
Payment, first orderPrepay by ACH or card
Payment, establishedNet 30 on credit approval
Grade guaranteeRegrade or replace, our freight both ways, 14 days
Leak warranty30 days from delivery, normal atmospheric service
CancellationFree until the truck is loaded
Returns14 days on unused stock units, freight at your cost
Sales taxIndiana resale certificates and out-of-state equivalents accepted

F / END OF LIFE

Reuse first, recycle last

What happens when the container is finally finished

Every unit that arrives is assessed down this list, in this order. 99.4% of incoming mass avoided landfill in 2024, and reuse plus repair accounted for over three quarters of it.
Assessed in this order, per unit, every time. The granulator is the fourth choice, not the first. 2024 figures against 2,994,000 lb of inbound mass.
StepOutcomeShare of massCost to us
01Reuse as is — wash and redeploy63.9%11 gal of mostly reclaimed water
02Repair and reuse — valve, gasket, pallet, cage11.4%Parts and bench time
03Rebottle — new bottle, reclaimed steel9.6%A new bottle, two thirds of mass retained
04Upcycle — rain kits, grow beds, wash stations3.2%Fabrication time
05Material recovery — HDPE regrind, steel, wood11.3%Grinding, washing, drying energy
06Residual to licensed disposal0.6%Sludge, gasket rubber, fasteners, laminates
Stacks of used IBC totes under a clear blue sky on the gravel pad, awaiting grading
Inbound. Nothing comes off the trailer before its cargo declaration is read.
Mixed white and black IBC totes staged beside the loading dock doors
Graded and sorted. Black bottles are UV-stable units destined for outdoor service.
A wide field of IBC totes standing on grass under a blue sky, waiting to be collected
Recovered from a customer yard. Every one of these avoided a crusher.

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