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Operations · 7 min read

Freight claims: photograph it at the dock

Thirty seconds at delivery is worth more than three weeks of email afterwards.

January 17, 2025 · Camille Boudreau · ToteOrbit, Indianapolis

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US or Canada only — 10 digits, e.g. (317) 204-0100
US ZIP like 46226, or Canadian postal code like M5V 2T6
Whole units, 1 to 100,000

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Damage claims are won or lost in the thirty seconds before the driver leaves. Everything after that is negotiation about things nobody can verify.

Why timing is everything

Once a driver has left your site with a clean delivery receipt, the question changes from “what arrived damaged” to “who damaged this and when.” Those are completely different conversations and only the first one is easy to settle.

This is not carriers being difficult. A clean signed receipt is a statement that the goods arrived in apparent good order, and it is hard to walk back without evidence.

The thirty-second routine

  1. Walk the load before you sign. Not after unloading — before the straps come off, while it is still on the deck.
  2. Photograph the whole load first. One wide shot showing securement, strapping and the trailer. This establishes context and is the shot people always skip.
  3. Photograph each damaged unit. Wide enough to identify it, close enough to see the damage, and include something for scale.
  4. Write it on the delivery receipt. Specific: “Unit 7, bottle split lower corner” beats “damage.” Have the driver see you write it.
  5. Email the photographs the same day. To us, with the delivery number and the receipt photograph.

That is the entire process. We settle within five business days when it is followed.

What we look for in the photographs

  • Securement. Were straps over the cage top rail with corner protectors, or across an unsupported bottle wall? The latter causes most of the arrival damage we see on loads we did not pack.
  • Stacking. Loaded units double-stacked is a cause, not a coincidence.
  • Where on the unit. Lower corner damage usually means handling. Mid-wall bulging usually means heat. Cage deformation usually means the load shifted.
  • Pallet feet. Cracked feet are frequently the actual cause of a subsequent drop, and they are easy to see in a photograph and impossible to prove later.

What happens with a concealed damage claim

Sometimes damage genuinely is not visible until unloading — a hairline split that only weeps under head pressure, for instance. These are harder but not hopeless. Photograph immediately, keep the packaging and securement material, and notify the same day. The earlier the notification the better the outcome, and “we found it a week later” is usually the end of the conversation.

Our side of the deal

We strap over the cage top rail at every row, use corner protectors at every strap contact point, and put edge boards wherever a strap crosses a bottle. We never double-stack loaded units regardless of the stacking rating. If a load leaves our yard badly secured, that is our failure and we treat it as one.

And separately from freight damage: if a delivered unit does not match the grade on its card, email a photograph and we will credit the difference or collect and replace it, paying freight both directions. That is a grade guarantee rather than a freight claim and it has no form to fill in.

If your own carrier collected

Where you arrange freight and collect FCA from our yard, risk passes when the load leaves us, and the claim is with your carrier. We will still supply loading photographs, the securement record and anything else that helps you make the case — ask and we will send them the same day.

More detail on windows, docks, lift-gates and equipment is in the freight and delivery FAQ.

What to photograph, in order

People photograph the damage and skip the context, which is backwards. The context is what establishes cause, and cause is what settles the claim.

  1. The trailer, from behind, before anything is unloaded. Shows the securement as it arrived.
  2. The securement close up. Straps, where they cross, corner protectors present or absent, edge boards present or absent.
  3. The load as a whole, showing whether anything has shifted and whether units were stacked.
  4. Each damaged unit, wide. Enough to identify which unit and where it sat.
  5. Each damaged unit, close. With something for scale — a tape measure, a hand, a pen.
  6. The delivery receipt with your annotation visible on it.

Six photographs, perhaps ninety seconds, and it is the difference between a five-day settlement and a three-week argument.

How to write the annotation

Specific, factual, no interpretation. “Unit 7 of 24, bottle split at lower offside corner, approx 3 in, leaking” is excellent. “Damaged” is nearly worthless. “Driver was careless” is counterproductive — it invites an argument about a thing nobody can establish.

Note the count too. “24 units received, 2 damaged” closes off a later question about quantity that you do not want to be having at the same time as a damage discussion.

Reading damage patterns

Where the damage is tells you what happened, and it is worth knowing because it tells you whose problem it is before you send the email.

  • Lower corner impact: handling. A tine, a drop, a nudge.
  • Mid-wall bulging, no impact mark: heat, not handling. Nobody's fault in the usual sense.
  • Deformation along a strap line: securement — a strap across unsupported bottle wall.
  • Cage out of square with no bottle damage: load shift in transit.
  • Cracked pallet foot: handling, and frequently the cause of a subsequent drop.
  • Uniform scuffing on one face: rubbing against the trailer wall or another unit for 400 miles.

Concealed damage

Sometimes it genuinely is not visible on the deck — a hairline split that only weeps under head pressure, for instance. Those claims are harder and not hopeless.

What helps: notify the same day you find it, photograph immediately, keep the securement material and packaging, and describe when and how it was discovered. What does not help is finding it a week later after the unit has been moved three times.

Our own practice is to leak-test every unit before it ships, so a concealed split that passed our test and failed at your site almost certainly happened in transit — which is useful to both of us when we take it to a carrier.

Grade disputes are not freight claims

Worth separating clearly. If a unit arrives physically damaged, that is a freight claim. If it arrives sound but is a Grade B when the card says Grade A, that is a grade dispute and it is entirely ours.

Grade disputes have no form, no restocking fee and no time pressure beyond fourteen days. Email a photograph and we credit the difference or collect and replace, paying freight in both directions. We publish the full nineteen-point scoring system on the grade scale page precisely so you can hold us to it.

If you arranged your own carrier

Risk passes when the load leaves our yard and the claim is yours to make. We will still help: loading photographs, the securement record, the leak test result for each unit, and a written statement of condition at dispatch. Ask and we will send the package the same day.

We would rather spend twenty minutes helping you win a claim against a carrier than have you absorb a loss on units that left here sound.

REFERENCE

Reference

The tables behind this post

Dimensions, threads and seat materials in full, so you do not have to go looking. The complete reference is in the size guide.
A reconditioned 275 gallon caged composite IBC tote on a black plastic pallet, showing the galvanised cage, the moulded HDPE bottle, the red discharge valve and the six-inch fill capFig. 1
A single 275 gallon unit off the outbound pad. Galvanised tubular cage, blow-moulded HDPE bottle, 2 in S60x6 outlet, six-inch vented fill cap.
Rows of IBC totes stacked two and three high on pallets inside the Indianapolis warehouseFig. 2
Graded stock under roof, staged two and three high. Loaded units never stack more than two, and never while warm.
Nominal figures. Gross weight assumes water at 8.34 lb/gal — multiply by your cargo's specific gravity, then check it against the maximum permitted gross mass on the unit's own marking.
CapacityLitresFootprintHeightTareGross (water)Stack loaded
275 gal1,04148 × 40 in46 in≈140 lb≈2,435 lb2 high
330 gal1,24948 × 40 in53 in≈155 lb≈2,905 lb2 high
350 gal1,32548 × 40 in56 in≈165 lb≈3,075 lb2 high
120 gal45440 × 32 in38 in≈95 lb≈1,095 lb2 high
180 gal68142 × 36 in42 in≈115 lb≈1,616 lb2 high
550 gal2,08260 × 48 in60 in≈240 lb≈4,830 lb1 high

B / FITTINGS

What threads onto it

Fittings, threads and seat materials

S60x6 is a buttress thread that seals against a flat gasket face, not on the thread flanks. It is not interchangeable with NPT — forcing one into the other is the commonest hidden fault in used containers.
FittingSizeSeals bySeat optionsTypical service
S60x6 butterfly valve2 inFlat gasket faceEPDM, Viton, PTFEThe standard IBC outlet
S70x6 butterfly valve2 inFlat gasket faceEPDM, VitonEuropean and some 330 gal units
2 in NPT ball valve, poly2 inThread flanks + tapeEPDM, VitonRetrofits, metered dispensing
2 in NPT ball valve, stainless2 inThread flanks + tapePTFESolvents, pressure, hot cargo
3 in butterfly valve3 inFlat gasket faceEPDM, VitonViscous cargo, high flow
6 in fill cap6 inGasketed lidEPDM, siliconeVented or solid — choose deliberately
Camlock adapter, type C1.5 / 2 inCam arms + gasketBuna, VitonRepeated connect / disconnect
Bulkhead tap3/4 inBoth-side gasketsBrass, polyRain kits, site water
The valve body rarely fails. The seat does, and it is chosen by cargo rather than by price. Always verify against your specific concentration and temperature.
MaterialGood withAvoid withTemperatureCost
EPDMWater, acids, caustics, brine, ag-chemOils, fuels, aromatics-40 to 250 °FLow
Viton (FKM)Solvents, oils, fuels, aromaticsKetones, amines, hot steam-15 to 400 °FHigh
Nitrile (NBR)Oils, diesel, greases, hydraulicsOzone, strong oxidisers-30 to 250 °FLow
PTFE envelopeAlmost all chemistry, high purityNeeds very flat flange faces-100 to 450 °FHigh
SiliconeFood contact, wide temperatureSolvents, abrasion-60 to 450 °FMedium

C / COMPATIBILITY

Will HDPE hold it?

Sixteen cargo families, rated

HDPE is brilliant at most things and hopeless at a few. Where the answer is C, we will point you at stainless rather than sell you a container that will craze.
A = suitable, B = suitable with limits, C = not recommended in a composite IBC. Guidance only — verify against your own concentration and temperature.
Cargo familyHDPESeatNotes
Water, potable and non-potableAEPDM / siliconeFood-history units for potable
Acids and caustics, aqueousAEPDM / PTFEVent fuming cargo
Liquid fertiliser, UAN, NPKAEPDMSG up to 1.32 — check your lift-gate
Brine and chloride de-icerAEPDMHard on galvanising, kind to HDPE
Food syrups, oils, concentratesASilicone / VitonDocumented food history only
GlycolsAEPDMVery common; SG 1.04–1.11
AlcoholsAViton / PTFEFlammable — bond and vent
Diesel and gas oilBViton / NBRPermeates slowly over long storage
Mineral spiritsBVitonSwells HDPE slowly
Surfactants and detergentsBEPDMOdour fixation risk — dedicate units
Latex, adhesives, water-based paintAEPDMCures if left. Wash promptly.
Ketones, aromatics, chlorinated solventsC—Crazes HDPE. Stainless only.
Gasoline and low-conductivity fuelsC—Static risk. Steel or stainless.
Essential oils, flavour concentratesC—Fixes into the wall permanently. Never.
Hydrogen peroxide above 10%C—Decomposition and pressure risk
Dairy and hot-fill above 140 °FC—Needs CIP and steam. Stainless.

Permeation

Small non-polar molecules pass slowly through HDPE rather than attacking it. The bottle looks perfect and your cargo quietly leaves. It is a storage-duration problem: diesel for a week is fine, diesel for a year is not.

Crazing

Ketones, aromatics and chlorinated solvents cause fine surface cracking that propagates under stress. It is invisible until you hold the wall against a raking light, and it is a critical grading failure.

Odour fixation

Terpenes and some surfactants dissolve into the polymer itself rather than sitting on the surface. No wash removes them. This is why a food-grade tote has to have been a food tote from new.

A wide aisle inside the warehouse with IBC totes stacked on both sides and a roller door open at the far end
Compatibility decides where a container can go next. Everything in this aisle carries a written cargo history.

E / GRADING

A grade is a promise, not a mood

How every unit is scored

We publish the whole system because a grade without written criteria is just an opinion with a price tag. Nineteen points, fixed thresholds, one card per unit, seven years on file.
Every unit is scored against all nineteen. A single critical failure condemns the unit regardless of how the other eighteen score.
#PointCritical?
01Prior cargo declaration — present, written, specificYes
02Residual liquid — any volume at allYes
03Odour after wash — fixed odour by trained noseYes
04Bottle corner stress whiteningNo
05Interior scoring you can feelNo
06Interior crazing — fine surface crackingYes
07Bottle bulge or deformationYes
08Wall thickness at the thinnest pointYes
09Dome port condition and flange flatnessNo
10Outlet threads — cross-threading, chippingYes if crossed
11Valve function, full open and closeNo, replaceable
12Gasket condition — compression set, bloomNo, replaceable
13Cage squareness along the top railNo, pressable
14Cage weld integrity at tube intersectionsYes
15Cage coating and galvanising lossNo
16Pallet condition — cracked feet, rot, corrosionNo, replaceable
17Forklift pocket integrityNo
18UN marking legibility and dateNo, re-markable
19Leak test under our procedureYes

D / ORDERING

Commercial terms, up front

Lead times, minimums and what happens when it goes wrong

Discovering these at invoice stage is nobody's idea of a good relationship, so they are published.
Published so nothing arrives as a surprise at invoice stage. Prices themselves move weekly with resin, scrap steel and freight, which is why we do not publish a list.
ItemDetail
Minimum orderOne unit. No account minimum, no membership.
Stock lead timeGrade A and B 275 gal usually ship the same week
Rebottled lead time2–3 weeks, built to order in bay D
Food-grade lead time1–3 weeks when stock exists; supply-dependent
Full truckload45 on a 48 ft flat, 48 in a 53 ft van, 90 empties double-stacked
Payment, first orderPrepay by ACH or card
Payment, establishedNet 30 on credit approval
Grade guaranteeRegrade or replace, our freight both ways, 14 days
Leak warranty30 days from delivery, normal atmospheric service
CancellationFree until the truck is loaded
Returns14 days on unused stock units, freight at your cost
Sales taxIndiana resale certificates and out-of-state equivalents accepted

F / END OF LIFE

Reuse first, recycle last

What happens when the container is finally finished

Every unit that arrives is assessed down this list, in this order. 99.4% of incoming mass avoided landfill in 2024, and reuse plus repair accounted for over three quarters of it.
Assessed in this order, per unit, every time. The granulator is the fourth choice, not the first. 2024 figures against 2,994,000 lb of inbound mass.
StepOutcomeShare of massCost to us
01Reuse as is — wash and redeploy63.9%11 gal of mostly reclaimed water
02Repair and reuse — valve, gasket, pallet, cage11.4%Parts and bench time
03Rebottle — new bottle, reclaimed steel9.6%A new bottle, two thirds of mass retained
04Upcycle — rain kits, grow beds, wash stations3.2%Fabrication time
05Material recovery — HDPE regrind, steel, wood11.3%Grinding, washing, drying energy
06Residual to licensed disposal0.6%Sludge, gasket rubber, fasteners, laminates
Stacks of used IBC totes under a clear blue sky on the gravel pad, awaiting grading
Inbound. Nothing comes off the trailer before its cargo declaration is read.
Mixed white and black IBC totes staged beside the loading dock doors
Graded and sorted. Black bottles are UV-stable units destined for outdoor service.
A wide field of IBC totes standing on grass under a blue sky, waiting to be collected
Recovered from a customer yard. Every one of these avoided a crusher.

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